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The Perils of Using Orange Coolant (Dex-Cool, aka Death Cool)

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    The Perils of Using Orange Coolant (Dex-Cool, aka Death Cool)

    Here’s a first-hand account of long-term problems from the orange coolant.

    It looks like the only time my father had the coolant flushed on my hand-me-down 2000 MGM was at ~96,000 km (~60,000 miles). The thermostat was replaced at ~67,000 km (~42,000 miles), but the system was apparently not flushed at that time.

    When he gave me his car in 2008 after ~128,000 km (~80,000 miles), he said it had a lifetime coolant that never had to be changed. This sounds great in theory, but here’s a link with some photos showing the problems that develop:



    I didn’t know any better, so I didn’t bother changing the coolant until my rad started leaking in the fall of 2011. It was probably at that time that I checked the owner’s manual and learned that you’re not supposed to use the orange stuff. I did a ‘full’ flush at that time, essentially running the engine with the upper rad hose draining into a container and pouring a 50/50 mix of a yellow five-year coolant into the reservoir. When I changed the heater core a couple of months later, I did a partial drain and fill. The coolant already had a rust color, but at least it was an improvement.

    When I replaced the intake manifold in May 2013, I did another drain and fill. I could see red staining in the coolant passages, but at least they otherwise looked clear. After letting the old coolant sit for awhile, a bunch of red stuff settled out. The color of the old coolant wasn’t too bad after that.

    Two years later, I decided to replace the red-coated coolant reservoir since I couldn’t see the level without taking the cap off. This time around, I tried pouring in 7+ jugs of distilled water before pouring in two jugs of concentrated antifreeze. Here’s what I got:

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    The stuff in the bottles in that photo was old coolant that I’d already drained out of the rad drain. Here are some shots showing how the stuff settles out:

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    I can still see red stuff lining the inside of the upper rad hose, but my hoses otherwise seem okay. I’ll probably replace them next time. Here’s a shot of the red coolant reservoir after my efforts to clean it with bleach:

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    I’ll wrap up with some comments about flushing procedure. I had once bought a Prestone kit that included a plastic sleeve, a funnel attachment, and a coolant recovery bag. Their suggested method was to cut the upper rad hose, put the sleeve on the engine side and into the bag, put the funnel attachment on the rad side, run the engine, and pour in fresh 50/50 while the old stuff drains out. I wasn’t about to cut my hose (even though they included a connecting piece with clamps to join it back together), so I probably used a piece of old hose for the funnel side.

    Nowadays, I drain about two gallons through the rad drain first (easy enough when the car is on a downslope), and I use a bucket (or two) instead of a bag, and a 4ft piece of drain hose instead of a plastic sleeve. Here’s a pic of a $10 sump pump drain hose kit with a hose that fits nicely into the upper rad hose:

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    And another pic with my setup:

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    I tape a piece of plastic over the rad inlet to avoid spillovers.

    Since I’m dealing with so much red crap in my system, I tried using 7+ jugs of distilled water and then pouring in the concentrated antifreeze. The system capacity is roughly four gallons, so two jugs of concentrated antifreeze should be good enough. A problem I noticed was that there’s a possibility that the antifreeze might mix enough to come out with the water. I would suggest shutting off the engine when you’re done with the water, draining two gallons out of the rad drain, adding the two gallons of concentrated antifreeze, reconnecting the upper rad hose, and then using more distilled water for topping up.
    Last edited by IPreferDIY; 05-22-2015, 06:41 PM.

    2000 Grand Marquis LS HPP, a hand-me-down in 2008 with 128,000 km; 175,000 km as of July 2014
    mods: air filter box 'tuba', headlight relay harness, J-mod (around 186,350 km), 70mm throttle body, KYB Gas-A-Just shocks, aluminum driveshaft, ARA3 PCM

    #2
    Deathcool is just horrible shit. It sucks in GM products, and it sucks in everyone else's too. It doesn't mix well with anything either. My truck has always had slightly murky coolant, and I got rid of the orange stuff better than 10 years ago. It all sounds lovely in theory, except it just doesn't work. Standard old green or yellow stuff that needs to be done every so many years works out a lot better most of the time.
    86 Lincoln Town Car (Galactica).
    5.0 HO, CompCams XE258,Scorpion 1.72 roller rockers, 3.55 K code rear, tow package, BHPerformance ported E7 heads, Tmoss Explorer intake, 65mm throttle body, Hedman 1 5/8" headers, 2.5" dual exhaust, ASP underdrive pulley

    91 Lincoln Mark VII LSC grandpa spec white and cranberry

    1984 Lincoln Continental TurboDiesel - rolls coal

    Originally posted by phayzer5
    I drive a Lincoln. I can't be bothered to shift like the peasants and rabble rousers

    Comment


      #3
      I'm gonna have a shop machine flush my Suburban's Vortec 350 when I change the intake gaskets, that's what kills them in the first place.
      88 Town Car (wrecked, for sale)
      Walker OEM duals with muffler deletes

      Comment


        #4
        I flushed that from my truck around 90k, and the intake gaskets let go about 170k. I got them before it dumped into the engine, but it was weeping externally down the front of the motor. Its a 4.3 in the S10, but basically its the same design as the 350. The gaskets had pretty obvious signs of rot, and there was some cheesy orange crust in the back corner where there is no crossover. Apparently most of them fail sooner than mine did, but I figure getting the orange garbage out years ago extended their life a fair bit.
        86 Lincoln Town Car (Galactica).
        5.0 HO, CompCams XE258,Scorpion 1.72 roller rockers, 3.55 K code rear, tow package, BHPerformance ported E7 heads, Tmoss Explorer intake, 65mm throttle body, Hedman 1 5/8" headers, 2.5" dual exhaust, ASP underdrive pulley

        91 Lincoln Mark VII LSC grandpa spec white and cranberry

        1984 Lincoln Continental TurboDiesel - rolls coal

        Originally posted by phayzer5
        I drive a Lincoln. I can't be bothered to shift like the peasants and rabble rousers

        Comment


          #5
          Im surprised that more stuff hasn't failed yet.

          Comment


            #6
            I tried the last of my old bleach for a few days, and I ended up getting a little more crud out. I guess it helps to break things up or something. Went with vinegar next. Good thing I looked up potentially bad effects from mixing bleach and vinegar. Mixing bleach and vinegar produces CHLORINE GAS!! I rinsed the tank out real good and put in some vinegar, and it's been sitting for about a week with some occasional shaking. It doesn't seem to be doing anything on the surface, though it has developed an orange color. At this rate, it might take a year to do something useful, and I might just end up leaving it that long before trying more bleach.

            2000 Grand Marquis LS HPP, a hand-me-down in 2008 with 128,000 km; 175,000 km as of July 2014
            mods: air filter box 'tuba', headlight relay harness, J-mod (around 186,350 km), 70mm throttle body, KYB Gas-A-Just shocks, aluminum driveshaft, ARA3 PCM

            Comment


              #7
              Might just have to replace the coolant tank and whatnot to get rid of it all. I've dealt with the Death-Cool junk in both my 95 Bonneville and 00 GP GT, both 3800 motors. After changing out the LIM gaskets on both, flushing the system, thermostats, and changing to standard green coolant with the proper mix of distilled water everything is finally working properly and I don't have to worry about the motor chunking a bearing because it's eating coolant.

              I run nothing but Zerex G-05 in my Vic. I flushed/filled my 03 LX Sport with the G-05 and have not had any issues. Once everything was drained I refilled with water and ran some flush through it with the distilled water (ran 10 gallons through it total), then drained/filled it up with the G-05 to the specific gravity needed for my climate and all is well. Get plenty of heat during the fall months before it gets tucked away for the winter to hibernate.
              These are highly engineered precision vehicles, the first step in diagnosing the problem is to strike the suspected offending part sharply and repeatedly with a blunt object, then re-test.

              Comment

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